Honda Civic Service Manual: Flywheel Removal and Installation (R18Z1 M/T)
210101
Removal
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1.
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Install the ring gear holder.
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2.
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Install the clutch alignment shaft and the remover handle.
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3.
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To prevent warping, loosen the pressure plate mounting bolts
(A) in a crisscross pattern in several steps.
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4.
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Remove the pressure plate (B).
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1.
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Remove the clutch disc (A), the clutch alignment shaft, and the
remover handle.
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1.
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Remove the flywheel (A).
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NOTE: Loosen the flywheel mounting bolts (B) in a crisscross
pattern in several steps.
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2.
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Remove the ring gear holder.
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Installation
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1.
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Install the flywheel (A) on the crankshaft, and install the mounting
bolts (B) finger-tight.
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2.
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Install the ring gear holder.
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3.
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Tighten the flywheel mounting bolts (A) in a crisscross pattern
in several steps.
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(pm
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1.
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Temporarily install the clutch disc onto the splines of the transmission
mainshaft. Make sure the clutch disc slides freely on the mainshaft.
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2.
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Apply super high temp urea grease (P/N 08798-9002) to the splines
(A) of the clutch disc (B).
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NOTE: Wipe off any excess grease.
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3.
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Install the clutch disc using the clutch alignment shaft and
the remover handle.
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1.
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Install the pressure plate (A) and the mounting bolts (B) finger-tight.
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2.
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Torque the pressure plate mounting bolts (A) in a crisscross
pattern.
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NOTE:
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Tighten the bolts in several steps to prevent
warping the diaphragm spring.
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Make sure that there is no clearance between
the pressure plate and the flywheel.
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Specified Torque:
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25 N·m (2.5 kgf·m, 18 lbf·ft)
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3.
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Remove the ring gear holder.
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4.
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Remove the clutch alignment shaft and the remover handle.
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5.
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Make sure the diaphragm spring fingers are all the same height.
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11010A
1.
Vehicle Lift
1.
Raise the vehicle on a lift, and make sure it is securely supported.
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1.
Front Driveshaft Exploded View
Exploded View
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