Honda Civic Service Manual: Clutch Pedal Assembly Removal and Installation (M/T)
2111A0
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Clutch Pedal Position Switch Connector |
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1.
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Disconnect the connectors.
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1.
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Remove the harness clip (A).
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2.
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Pry out the lock pin (B).
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3.
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Pull the clevis pin (C) out of the clevis.
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4.
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Remove the clutch pedal assembly (D).
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| 3. |
Clutch Pedal Position Switch |
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1.
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Remove clutch pedal position switch A.
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2.
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Remove clutch pedal position switch B.
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| 1. |
Clutch Pedal Position Switch |
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1.
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Loosely install clutch pedal position switch A.
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NOTE:
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Do not let clutch pedal position switch A contact
the clutch pedal.
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Make sure the installation position of clutch
pedal position switch A is correct.
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2.
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Loosely install clutch pedal position switch B.
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NOTE:
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Do not let clutch pedal position switch B contact
the clutch pedal.
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Make sure the installation position of clutch
pedal position switch B is correct.
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1.
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Install the clutch pedal assembly (A).
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NOTE: Tighten the nuts and the bolt in the numbered sequence
shown to the specified torque.
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2.
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Connect the clevis (B) to the clutch pedal, then apply multipurpose
grease between the clutch pedal and the clevis.
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NOTE: Wipe off any excess grease.
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3.
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Apply multipurpose grease to the clevis pin (C).
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4.
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Slide the clevis pin into the clevis.
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5.
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Install the lock pin (D).
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6.
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Install the harness clip (E).
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| 3. |
Clutch Pedal Position Switch Connector |
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1.
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Connect the connectors.
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| 4. |
Clutch Pedal Stroke Check |
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1.
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Disconnect the clutch pedal position switch B connector.
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2.
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Loosen the clutch pedal position switch B locknut (A).
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3.
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Back off clutch pedal position switch B until it no longer touches
the clutch pedal (C).
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4.
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Pull the clutch pedal by hand, then turn clutch pedal position
switch B until it contacts the clutch pedal.
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5.
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Turn in clutch pedal position switch B an additional 3/4 to 1
turn.
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6.
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Make sure the clutch pedal height did not change.
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7.
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While holding clutch pedal position switch B, tighten the locknut.
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8.
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Connect the clutch pedal position switch B connector.
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9.
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Measure the clutch pedal stroke (A).
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(A) Clutch Pedal Stroke:
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125－135 mm (4.92－5.31 in)
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(B) Clutch Pedal Free Play (Reference):
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7－18 mm (0.28－0.71 in)
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(C) Clutch Pedal Height (Reference)*:
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Without clutch pedal pad cover
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151.8 mm
(5.976 in)
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With clutch pedal pad cover
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156 mm
(6.14 in)
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*: Measure the clutch pedal height from right side middle of
the clutch pedal cover or the clutch pedal pad cover (D) to the
floor without the insulation.
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(E) Clutch Pedal Disengagement Height (Reference)*:
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Without clutch pedal pad cover
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66.7－75.0 mm
(2.626－2.953 in)
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With clutch pedal pad cover
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69.7－78.1 mm
(2.744－3.075 in)
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*: Measure the clutch pedal disengagement height from right side
middle of the clutch pedal cover or the clutch pedal pad cover (D)
to the floor without the insulation.
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| 5. |
Clutch Master Cylinder Push Rod Inspection |
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 17inasmm
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1.
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If the clutch pedal stroke is not within the standard: Inspect
the length (A) of the clutch master cylinder push rod to the figure
as shown.
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1.
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Connect the HDS to the data link connector (DLC) (A) located
under the driver's side of the dashboard.
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2.
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Turn the ignition switch to ON (II).
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3.
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Make sure the HDS communicates with the vehicle. If it does not
communicate, go to the DLC circuit troubleshooting.
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| 7. |
Clutch Pedal Position Switch A Adjustment |
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1.
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Loosen the clutch pedal position switch A locknut (B).
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2.
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Fully press the clutch pedal to the floor, then release the clutch
pedal 17.5－22.5 mm (0.689－0.886 in) and hold it there.
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NOTE: Measure the clutch pedal height from middle of the clutch
pedal cover or the clutch pedal pad cover (C).
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3.
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Check CLUTCH PEDAL POSITION SWITCH A in the PGM-FI DATA LIST
with the HDS.
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4.
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Adjust clutch pedal position switch A when the HDS screen indicates
CLOSE to OPEN.
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NOTE: Be careful not to twist the wire.
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5.
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While holding clutch pedal position switch A, tighten the locknut.
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6.
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Check the clutch pedal does not contact to the clutch pedal position
switch A body when fully pressing the clutch pedal to the floor.
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1.
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Check the clutch operation.
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211101
NOTE:
Use fender covers to avoid damaging painted surfaces.
...
726121
1.
Clutch Pedal Position Switch B
1.
Remove clutch pedal position switch B.
...
See also:
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