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Honda Civic Service Manual: M/T Change Lever Assembly Removal, Installation, and Inspection (K24Z7)

Honda Civic Service Manual / Powertrain / Transmission/Transaxle / Manual / M/T Change Lever Assembly Removal, Installation, and Inspection (K24Z7)

Removal

1. Air Cleaner Assembly


1.

Disconnect the intake air duct (A) and the intake air pipe (B).

2.

Remove the harness clamp (C).

3.

Remove the air cleaner (D).

2. Shift Cable Bracket


1.

Remove the lock pins (A).

2.

Remove the shift cable bracket bolts (B).

3.

Disconnect the shift cables from the change lever assembly (C).

4.

Carefully remove both cables and the shift cable bracket (D) together to avoid bending the cables.

3. Reverse Lockout Solenoid Connector

1.

Disconnect the connector (A).

4. M/T Change Lever Assembly


1.

Remove the interlock bolt (A).

2.

Remove any old liquid gasket from the interlock bolt.

3.

Remove the change lever assembly (B).

4.

Remove the 8 x 14 mm dowel pins (C).

Inspection

1. Change Lever Inspection

1.

Measure the clearance between the change lever (A) and the select lever (B) with a feeler gauge (C). If the clearance exceeds the service limit, go to step 2.

Standard:

0.05－0.25 mm
(0.002－0.009 in)

Service Limit:

0.25 mm
(0.009 in)

2.

Measure the groove width of the change lever.

If the groove width is not within the standard, replace the change lever.

If the groove width is within the standard, replace the select lever.

Standard:

15.00－15.10 mm
(0.5906－0.5945 in)

Installation

1. M/T Change Lever Assembly

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1.

Clean any dirt or oil from the mating surface of the change lever assembly and the transmission housing.

2.

Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, 08718-0004, or 08718-0009 evenly to the transmission housing mating surface of the change lever assembly. Install the component within 5 minutes of applying the liquid gasket.

NOTE:

If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.

If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.


3.

Install the 8 x 14 mm dowel pins (A).

4.

Install the change lever assembly (B).

5.

Apply liquid gasket (P/N 08717-0004, 08718-0001, 08718-0012, 08718-0003, 08718-0004, or 08718-0009) to the threads of the interlock bolt (C).

6.

Install the interlock bolt.

2. Reverse Lockout Solenoid Connector

1.

Connect the connector (A).

3. Shift Cable Bracket

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1.

Apply a light coat of silicone grease (P/N 08C30- B0234M) to the shift cable ends (A).

NOTE: Make sure not to get any silicone grease on the terminal part of the connectors and switches, especially if you have silicone grease on your hands or gloves.

2.

Connect the shift cable ends to the change lever assembly (B).

3.

Install the shift cable bracket (C).

4.

Install the lock pins (D).

4. Air Cleaner Assembly


1.

Install the air cleaner (A).

2.

Install the harness clamp (B).

3.

Connect the intake air pipe (C) and the intake air duct (D).

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