Honda Civic manuals

Honda Civic Service Manual: Clutch Pedal Assembly Removal and Installation (M/T)

Honda Civic Service Manual / Powertrain / Transmission/Transaxle / Manual / Clutch / Clutch Pedal Assembly Removal and Installation (M/T)

2111A0

1. Clutch Pedal Position Switch Connector

1.

Disconnect the connectors.


2. Clutch Pedal


1.

Remove the harness clip (A).


2.

Pry out the lock pin (B).


3.

Pull the clevis pin (C) out of the clevis.


4.

Remove the clutch pedal assembly (D).


3. Clutch Pedal Position Switch


1.

Remove clutch pedal position switch A.


2.

Remove clutch pedal position switch B.


1. Clutch Pedal Position Switch


1.

Loosely install clutch pedal position switch A.


NOTE:

Do not let clutch pedal position switch A contact the clutch pedal.

Make sure the installation position of clutch pedal position switch A is correct.


2.

Loosely install clutch pedal position switch B.


NOTE:

Do not let clutch pedal position switch B contact the clutch pedal.

Make sure the installation position of clutch pedal position switch B is correct.


2. Clutch Pedal


1.

Install the clutch pedal assembly (A).


NOTE: Tighten the nuts and the bolt in the numbered sequence shown to the specified torque.


2.

Connect the clevis (B) to the clutch pedal, then apply multipurpose grease between the clutch pedal and the clevis.


NOTE: Wipe off any excess grease.


3.

Apply multipurpose grease to the clevis pin (C).


4.

Slide the clevis pin into the clevis.


5.

Install the lock pin (D).


6.

Install the harness clip (E).


3. Clutch Pedal Position Switch Connector

1.

Connect the connectors.


4. Clutch Pedal Stroke Check


1.

Disconnect the clutch pedal position switch B connector.


2.

Loosen the clutch pedal position switch B locknut (A).


3.

Back off clutch pedal position switch B until it no longer touches the clutch pedal (C).


4.

Pull the clutch pedal by hand, then turn clutch pedal position switch B until it contacts the clutch pedal.


5.

Turn in clutch pedal position switch B an additional 3/4 to 1 turn.


6.

Make sure the clutch pedal height did not change.


7.

While holding clutch pedal position switch B, tighten the locknut.


8.

Connect the clutch pedal position switch B connector.


9.

Measure the clutch pedal stroke (A).


(A) Clutch Pedal Stroke:

125-135 mm (4.92-5.31 in)

(B) Clutch Pedal Free Play (Reference):

7-18 mm (0.28-0.71 in)


(C) Clutch Pedal Height (Reference)*:

Without clutch pedal pad cover

151.8 mm
(5.976 in)

With clutch pedal pad cover

156 mm
(6.14 in)


*: Measure the clutch pedal height from right side middle of the clutch pedal cover or the clutch pedal pad cover (D) to the floor without the insulation.


(E) Clutch Pedal Disengagement Height (Reference)*:

Without clutch pedal pad cover

66.7-75.0 mm
(2.626-2.953 in)

With clutch pedal pad cover

69.7-78.1 mm
(2.744-3.075 in)


*: Measure the clutch pedal disengagement height from right side middle of the clutch pedal cover or the clutch pedal pad cover (D) to the floor without the insulation.


5. Clutch Master Cylinder Push Rod Inspection

17inasmm

1.

If the clutch pedal stroke is not within the standard: Inspect the length (A) of the clutch master cylinder push rod to the figure as shown.


6. HDS DLC - Connection


1.

Connect the HDS to the data link connector (DLC) (A) located under the driver's side of the dashboard.


2.

Turn the ignition switch to ON (II).


3.

Make sure the HDS communicates with the vehicle. If it does not communicate, go to the DLC circuit troubleshooting.


7. Clutch Pedal Position Switch A Adjustment


1.

Loosen the clutch pedal position switch A locknut (B).


2.

Fully press the clutch pedal to the floor, then release the clutch pedal 17.5-22.5 mm (0.689-0.886 in) and hold it there.


NOTE: Measure the clutch pedal height from middle of the clutch pedal cover or the clutch pedal pad cover (C).


3.

Check CLUTCH PEDAL POSITION SWITCH A in the PGM-FI DATA LIST with the HDS.


4.

Adjust clutch pedal position switch A when the HDS screen indicates CLOSE to OPEN.


NOTE: Be careful not to twist the wire.


5.

While holding clutch pedal position switch A, tighten the locknut.


6.

Check the clutch pedal does not contact to the clutch pedal position switch A body when fully pressing the clutch pedal to the floor.


8. Check Operation Check

1.

Check the clutch operation.


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