Honda Civic manuals

Honda Civic Service Manual: Radiator Removal and Installation (R18A9)

Honda Civic Service Manual / Powertrain / Engine / Engine Cooling / Radiator / Radiator Removal and Installation (R18A9)

1. Radiator Cap

1.

Wait until the engine is cool, then carefully remove the radiator cap.


2. Vehicle Lift

1.

Raise the vehicle on a lift, and make sure it is securely supported.


3. Splash Shield

1.

Remove the splash shield (A).


4. Radiator Coolant - Replacement

1.

Loosen the drain plug (A), and drain the coolant.


5. Front Grille Cover

1.

Remove the front grille cover (A).


2.

If necessary, remove the front bumper upper duct (A).


6. Radiator Mounting Bracket, Upper Both

1.

Remove the radiator mount upper brackets/cushions (A), and the A/C condenser upper mount brackets (B).


7. Bulkhead - Removal


1.

Disconnect the connectors (A).


2.

Remove the harness clamps (B).


3.

Remove the bulkhead (A).


8. Radiator Assembly (Natural Gas Model)

1.

Disconnect the upper radiator hose.



2.

Disconnect the lower radiator hose (A).


3.

Disconnect the connector (B).


4.

Remove the harness clamp (C).


5.

Pull up the radiator assembly.


9. Coolant Reservoir

1.

Remove the coolant reservoir.


10. A/C Condenser Fan Shroud Assembly

1.

Remove the A/C condenser fan shroud assembly.


11. Radiator Fan Shroud Assembly

1.

Remove the radiator fan shroud assembly.


12. ECT Sensor 2 (for Radiator After Removing)

1.

Remove ECT sensor 2.


1. ECT Sensor 2 (for Radiator After Removing)

1.

Install ECT sensor 2.


2. Radiator Fan Shroud Assembly

1.

Install the radiator fan shroud assembly.


3. A/C Condenser Fan Shroud Assembly

x.nmm

1.

Install the A/C condenser fan shroud assembly.


4. Coolant Reservoir

1.

Install the coolant reservoir.


5. Radiator Assembly (Natural Gas Model)

1.

Install the radiator.


2.

Connect the upper radiator hose.



3.

Install the clamp (A).


4.

Connect the connector (B).


5.

Connect the lower radiator hose (C).


6. Bulkhead - Installation

1.

Install the bulkhead (A).



2.

Install the harness clamps (A).


3.

Connect the connectors (B).


7. Radiator Mounting Bracket, Upper Both

1.

Install the radiator mount upper bracket/cushion (A), and the brackets (B).


8. Front Grille Cover

1.

Install the front bumper upper duct (A).


2.

Install the front grille cover (A).


9. Radiator Coolant - Replacement (Natural Gas Model)

1.

Follow the chart and pour coolant into the radiator up to the base of the filler neck.


NOTE:

Use Honda Long Life Antifreeze/Coolant Type 2, and if necessary add Honda Extreme Cold Weather Antifreeze/Coolant Type 2 (concentrate). Using a non-Honda coolant can result in corrosion, causing the cooling system to malfunction or fail.

Honda Long Life Antifreeze/Coolant Type 2 is a mixture of 50 % antifreeze and 50 % water. Honda Extreme Cold Weather Antifreeze/Coolant Type 2 is a 100% concentration coolant. Do not add water to either coolant.

If the vehicle is regularly driven in very low temperatures (below -22 °F ( -30 °C)), a 60 % concentration of coolant should be used.


Operation

Vehicle Usage (Desired Mixture)

Current Mixture

Coolant Drain

Add Amount of Honda Extreme Cold Weather Antifreeze/Coolant Type 2 (100% concentrate)

Then add Honda Long Life Antifreeze/Coolant Type 2 (50/50)

Coolant Change

Normal Area (50/50)

50/50
60/40
unknown

Drain radiator, engine block, and reservoir

None

Top off the cooling system

Very Cold Area (60/40)

50/50
unknown

Drain radiator, engine block, and reservoir

About 1.3 L (44 fl oz)

60/40

About 1.1 L (37 fl oz)

Engine Overhaul

Normal Area (50/50)

-

-

None

Very Cold Area (60/40)

-

-

About 1.1 L (37 fl oz)

Coolant Winterizing

Very Cold Area (60/40)

50/50

Drain about 2.0 L (68 fl oz) from radiator

About 1.1 L (37 fl oz)

unknown*

Drain radiator, engine block, and reservoir


*: When you want to winterize the coolant with the minimum amount of coolant change but the current coolant concentration in the vehicle is unknown, you must drain all coolant from the cooling system.


Engine Coolant Capacities (Including the coolant reservoir capacity of 0.475 L (0.1255 US gal))


At Coolant Change

5.50 L (1.453 US gal)

After Engine Overhaul

6.51 L (1.720 US gal)


10. Splash Shield

1.

Install the splash shield (A).


11. Maintenance Minder Reset

1.

After doing all procedures, select the individual maintenance item you wish to reset with the HDS..


Radiator Removal and Installation ('12-'13: R18Z1)
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See also:

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