Honda Civic Service Manual: Front Brake Caliper Removal and Installation (Natural Gas models)
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1.
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Raise the vehicle on a lift, and make sure it is securely supported.
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1.
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Remove the front wheel.
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Front Brake Caliper Body (Natural Gas Model) |
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Do not spill brake fluid on the vehicle; it may damage the paint. If
brake fluid does contact the paint, wash it off immediately with water.
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1.
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Remove the banjo bolt (A), and disconnect the brake hose (B)
from the caliper body.
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2.
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Remove the flange bolts (C) while holding respective caliper
pins (D) with a wrench.
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3.
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Remove the caliper body (E).
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NOTE: Be careful when removing the caliper body or the spring
could pop out of position.
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Front Brake Pad (Natural Gas Model) |
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1.
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Remove the pad return springs (A).
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2.
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Remove the pad shims (A) and the brake pads (B).
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| 5. |
Front Brake Caliper Pin and Boot (Natural Gas Model) |
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1.
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Remove the caliper pins (A).
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NOTE: The upper and lower caliper pins are different. During
installation, make sure the caliper pins are in the proper positions.
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2.
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Remove the pin boots (B).
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Front Brake Caliper Pin and Boot (Natural Gas Model) |
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1.
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Apply a thin coat of Honda caliper grease (P/N 08C30-B0224M)
to the caliper pins (A) and the new pin boots (B).
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2.
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Install the pin boots.
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3.
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Install the caliper pins.
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NOTE:
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Make sure that the caliper pins are installed
correctly. The upper caliper pin and the lower caliper
pin are different. If these caliper pins are installed
in the wrong location, it will cause vibration,
uneven or rapid brake pad wear, and possibly uneven
tire wear.
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Make sure that the pin boots are properly positioned
into the grooves (C) of the caliper pin and the
grooves (D) of the caliper body.
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Remove air from the inside of the boots.
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Front Brake Pad (Natural Gas Model) |
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1.
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Apply a thin coat of M-77 assembly paste (P/N 08798-9010) to
the pad side of the shims (A), the back of the brake pads (B), and
the other areas indicated by the arrows.
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NOTE: Wipe off the excess assembly paste from the pad shims and
brake pads friction material.
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2.
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Install the brake pads and pad shims.
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NOTE: Install the brake pad with the wear indicator (C) on the
upper inside position.
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3.
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Install the pad return springs (A).
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| 3. |
Front Brake Caliper Body (Natural Gas Model) |
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 (5.1mn)lummm,nu-nu
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1.
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Install the caliper body (A).
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2.
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Install the flange bolts (B) while holding respective caliper
pins (C) with a wrench.
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3.
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Connect the brake hose (D) to the caliper body with the banjo
bolt (E) and new sealing washers (F).
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| 4. |
Brake System - Bleeding (Natural Gas Model) |
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Do not spill brake fluid on the vehicle; it may damage the paint. If
brake fluid does contact the paint, wash it off immediately with water.
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Do not reuse the drained fluid. Use only new Honda DOT
3 Brake Fluid from an unopened container. Using a non-Honda
brake fluid can cause corrosion and shorten the life of
the system.
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Make sure no dirt or other foreign matter gets in the
brake fluid.
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The reservoir connected to the master cylinder must be
at the MAX (upper) level mark at the start of the bleeding
procedure and checked after bleeding each wheel. Add fluid
as required.
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There are three different methods used for bleeding brake
systems. The method shown here is the preferred manual method
for removing the air from the system. For pressure or vacuum
bleeding, refer to tool manufacturer's instructions included
with the tool.
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1.
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Make sure the brake fluid level in the reservoir tank (A) is
at the MAX (upper) level line (B).
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 sznuzucz
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2.
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Start the bleeding at the driver's side of the front brake system.
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NOTE: Bleed the calipers in the sequence shown.
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Front
 x.sm.x1imm
Rear
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3.
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Attach a length of clear drain tube (A) to the bleed screw (B).
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4.
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Submerge the other end of the drain tube into a clear plastic
catch bottle of brake fluid (C).
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5.
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Have an assistant slowly pump the brake pedal several times then
apply steady continuous pressure.
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6.
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Loosen the bleed screw slowly to bleed the fluid into the plastic
catch bottle. The brake pedal will travel toward the floor as the
fluid is bled from the system.
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7.
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When the brake pedal reaches the floor, have the assistant hold
the pedal in that position, then tighten the bleed screw. The brake
pedal can now be released.
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8.
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Check and refill the master cylinder reservoir tank to the MAX
(upper) level line. Be sure to reinstall the master cylinder reservoir
cap.
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9.
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Repeat steps 5 thru 8 until the brake fluid in the clear drain
tube appears fresh and there are no air bubbles in the fluid.
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10.
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Repeat this procedure for each brake in the bleeding sequence.
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 mmmln-mnomm
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1.
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Install the front wheel.
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NOTE: Before installing the wheel, clean the mating surfaces
between the brake disc and the inside of the wheel.
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View
1.
Rear Brake Caliper Exploded View
Exploded View
Disassembly
Frequent inhalation of brake pad dust, regardless of material composition, co ...
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