Honda Civic manuals

Honda Civic Service Manual: Cylinder Head Cover Removal and Installation (K24Z7)

Honda Civic Service Manual / Powertrain / Engine / Engine Block / Cylinder Head Cover Removal and Installation (K24Z7)

1101AL

Removal

1. Wiper Arm Assembly


NOTE: Set the wiper arms to the auto-stop position before removal.


1.

Remove the cowl top wiper covers (A).


2.

Remove the wiper arms (B).


2. Both Side Cowl Covers


1.

Remove the side cowl cover (A).


2.

The left side is shown; repeat on the right side.


3. Center Cowl Cover


1.

Remove the center cowl cover (A).


2.

Disconnect the windshield washer tube (B).


3.

If necessary, remove the hood rear seal (C).


4. Under Cowl Panel

1.

Remove the under cowl panel (A).


5. Engine Cover

1.

Remove the engine cover.


6. Ignition Coil Cover

1.

Remove the ignition coil cover.


7. Ignition Coil

1.

Remove the ignition coils.


8. Cylinder Head Cover

1.

Remove the cylinder head cover.


Installation

1. Cylinder Head Cover


1.

Check the spark plug seals for damage. If any seals are damaged, replace them.


2.

Thoroughly clean the head cover gasket and the groove.


NOTE: Check and, if necessary, replace the head cover gasket.


3.

Install the head cover gasket (A) in the groove of the cylinder head cover (B). Make sure the head cover gasket is seated securely.



4.

Remove all of the old liquid gasket from the chain case and the No.5 rocker shaft holder.


5.

Clean the head cover contacting surfaces with a shop towel.


6.

Apply liquid gasket, (P/N 08718-0004 or 08718-0009) on the chain case and the No. 5 rocker shaft holder mating areas (A). Install the component within 5 minutes of applying the liquid gasket.


NOTE: If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.



7.

Set the spark plug seals (A) on the spark plug tubes. Place the cylinder head cover (B) on the cylinder head, then slide the cover slightly back and forth to seat the head cover gasket.


8.

Inspect the spark plug seals for damage.


9.

Inspect the cover washers (C). Replace any washer that is damaged or deteriorated.


10.

Tighten the bolts in two steps. In the final step torque bolts, in sequence, to 12 N·m (1.2 kgf·m, 9 lbf·ft).


NOTE:

Wait at least 30 minutes before filling the engine with oil.

Do not run the engine for at least 3 hours after installing the head cover.


2. Ignition Coil

1.

Install the ignition coils.


3. Ignition Coil Cover

1.

Install the ignition coil cover.


4. Engine Cover

1.

Install the engine cover.


5. Under Cowl Panel

22mm)2222

1.

Install the under cowl panel (A).


6. Center Cowl Cover


1.

If necessary, install the hood rear seal (A).


2.

Connect the windshield washer tube (B).


3.

Install the center cowl cover (C).


7. Both Side Cowl Covers


1.

Install the side cowl cover (A).


2.

The left side is shown; repeat on the right side.


8. Wiper Arm Assembly

1.122


NOTE: Set the wiper arms to the auto-stop position before installation.


1.

Install the wiper arms (A).


2.

Install the cowl top wiper covers (B).


Engine Block
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Cylinder Block
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See also:

Honda Civic Owners Manual. Collision Mitigation Braking SystemTM (CMBSTM)
Can assist you when there is a possibility of your vehicle colliding with a vehicle or a pedestrian detected in front of yours. The CMBSTM is designed to alert you when a potential collision is determined, as well as to reduce your vehicle speed to help minimize collision severity when a co ...

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