Honda Civic Service Manual: Clutch Disc Removal, Installation, and Inspection (R18Z1 M/T)
210105
Removal
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1.
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Install the ring gear holder.
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2.
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Install the clutch alignment shaft and the remover handle.
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3.
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To prevent warping, loosen the pressure plate mounting bolts
(A) in a crisscross pattern in several steps.
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4.
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Remove the pressure plate (B).
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1.
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Remove the clutch disc (A), the clutch alignment shaft, and the
remover handle.
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Inspection
| 1. |
Clutch Disc Inspection |
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1.
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Inspect the lining of the clutch disc for signs of slipping or
oil. If the clutch disc looks burnt or is oil soaked, replace the
clutch disc and the pressure plate as a set. If the clutch disc
is oil soaked, find and repair the source of the oil leak.
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2.
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Measure the clutch disc thickness. If the measurement is less
than the service limit, replace the clutch disc.
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Standard (New):
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7.7－8.3 mm
(0.303－0.327 in)
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Service Limit:
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6.5 mm
(0.256 in)
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3.
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Measure the depths of the rivets from the clutch disc lining
surface (A) to the rivets (B) on both sides. If the measurement
is less than the service limit, replace the clutch disc.
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Standard (New):
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1.35－1.95 mm
(0.0531－0.0768 in)
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Service Limit:
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1.05 mm
(0.0413 in)
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Installation
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 (pm
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1.
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Temporarily install the clutch disc onto the splines of the transmission
mainshaft. Make sure the clutch disc slides freely on the mainshaft.
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2.
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Apply super high temp urea grease (P/N 08798-9002) to the splines
(A) of the clutch disc (B).
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NOTE: Wipe off any excess grease.
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3.
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Install the clutch disc using the clutch alignment shaft and
the remover handle.
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1.
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Install the pressure plate (A) and the mounting bolts (B) finger-tight.
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 a7aag-suaa1aa
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2.
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Torque the pressure plate mounting bolts (A) in a crisscross
pattern.
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NOTE:
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Tighten the bolts in several steps to prevent
warping the diaphragm spring.
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Make sure that there is no clearance between
the pressure plate and the flywheel.
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Specified Torque:
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25 N·m (2.5 kgf·m, 18 lbf·ft)
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3.
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Remove the ring gear holder.
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4.
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Remove the clutch alignment shaft and the remover handle.
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5.
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Make sure the diaphragm spring fingers are all the same height.
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2101D7
Removal
1.
Pressure Plate
1.
Install the ring gear holder.
...
2111C5
NOTE:
Use fender covers to avoid damaging painted surfaces.
...
See also:
Honda Civic Owners Manual. Playing the AM/FM Radio
Radio Data System (RDS)
Provides text data information related to your selected RDS capable FM
station.
To find an RDS station from Station List
1. Press while listening
to an FM station.
2. Rotate to select the station, then press
.
Update List
Updates your available s ...
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