Honda Civic manuals

Honda Civic Service Manual: Clutch Disc Removal, Installation, and Inspection (R18Z1 M/T)

Honda Civic Service Manual / Powertrain / Transmission/Transaxle / Manual / Clutch / Clutch Disc Removal, Installation, and Inspection (R18Z1 M/T)

210105

Removal

1. Pressure Plate


1.

Install the ring gear holder.


2.

Install the clutch alignment shaft and the remover handle.


3.

To prevent warping, loosen the pressure plate mounting bolts (A) in a crisscross pattern in several steps.


4.

Remove the pressure plate (B).


2. Clutch Disc

1.

Remove the clutch disc (A), the clutch alignment shaft, and the remover handle.


Inspection

1. Clutch Disc Inspection


1.

Inspect the lining of the clutch disc for signs of slipping or oil. If the clutch disc looks burnt or is oil soaked, replace the clutch disc and the pressure plate as a set. If the clutch disc is oil soaked, find and repair the source of the oil leak.


2.

Measure the clutch disc thickness. If the measurement is less than the service limit, replace the clutch disc.


Standard (New):

7.7-8.3 mm
(0.303-0.327 in)

Service Limit:

6.5 mm
(0.256 in)


3.

Measure the depths of the rivets from the clutch disc lining surface (A) to the rivets (B) on both sides. If the measurement is less than the service limit, replace the clutch disc.


Standard (New):

1.35-1.95 mm
(0.0531-0.0768 in)

Service Limit:

1.05 mm
(0.0413 in)


Installation

1. Clutch Disc

(pm


1.

Temporarily install the clutch disc onto the splines of the transmission mainshaft. Make sure the clutch disc slides freely on the mainshaft.


2.

Apply super high temp urea grease (P/N 08798-9002) to the splines (A) of the clutch disc (B).


NOTE: Wipe off any excess grease.


3.

Install the clutch disc using the clutch alignment shaft and the remover handle.


2. Pressure Plate

1.

Install the pressure plate (A) and the mounting bolts (B) finger-tight.


a7aag-suaa1aa


2.

Torque the pressure plate mounting bolts (A) in a crisscross pattern.


NOTE:

Tighten the bolts in several steps to prevent warping the diaphragm spring.

Make sure that there is no clearance between the pressure plate and the flywheel.


Specified Torque:

25 N·m (2.5 kgf·m, 18 lbf·ft)


3.

Remove the ring gear holder.


4.

Remove the clutch alignment shaft and the remover handle.


5.

Make sure the diaphragm spring fingers are all the same height.


Clutch Disc Removal, Installation, and Inspection (K24Z7)
2101D7 Removal 1. Pressure Plate 1. Install the ring gear holder. ...

Clutch Master Cylinder Removal and Installation (K24Z7)
2111C5 NOTE: Use fender covers to avoid damaging painted surfaces. ...

See also:

Honda Civic Owners Manual. Using the Smart Entry with Push Button Start System
When you carry the smart entry remote, you can lock/unlock the doors, fuel fill door, and open the trunk. You can lock/unlock the doors and fuel fill door within a radius of about 32 inches (80 cm) of the outside door handle. You can open the trunk within about 32 inches (80 cm) radius ...

© 2016-2018 Copyright www.hocivic.com